Step 1 — Cost Impact

Tell us about your operation

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Critical Equipment Assets

25 assets

5 assets200 assets

Count pumps, compressors, vessels, motors and other critical mechanical equipment

Average Failures per Month

3 failures

1 failures20 failures

Include unplanned breakdowns requiring corrective maintenance

Average Downtime Hours per Failure

4 hours

1 hours48 hours

Total hours from failure detection to return to service

Estimated Cost per Hour of Downtime

$2,000/hr

$500/hr$15,000/hr

Include lost production, labour, parts and overhead costs

You're losing approximately

$288,000AUD / year

That's 18 production shifts of lost capacity

Hours Lost Per Year

144hrs

≈ 4 working weeks

Failure Frequency Risk

High

36 failures / year

▲ Action required

Your Improvement Opportunity

$86,400AUD

with a structured reliability program

Every month without action costs approximately $24,000

Estimated saving based on 30% improvement — industry baseline

Operational Reliability Snapshot